Foto ilustrasi lingkungan kerja sejenis, bukan lokasi klien.
Hasil (angka contoh)
- go-live bergantian tanpa menghentikan produksi
- 3 tahap
- biaya per order kerja tersedia sehari setelah order selesai
- H+1
- penurunan kejadian bahan kurang di tengah produksi
- 71%
Masalah
- Jadwal produksi disusun di papan tulis dan spreadsheet terpisah per lini.
- Biaya per order kerja baru diketahui setelah tutup buku bulanan.
- Bahan baku sering kurang di tengah produksi karena kebutuhan tidak dihitung dari BOM.
Solusi
- Tahap 1: master barang, BOM, dan stok bahan baku dengan pemindaian saat keluar gudang.
- Tahap 2: order kerja, routing per mesin, dan pencatatan hasil per shift dari tablet lantai produksi.
- Tahap 3: perhitungan biaya per order dan laporan varians bahan.
- Integrasi satu arah ke aplikasi akuntansi yang sudah dipakai bagian keuangan.
“Kami tidak dipaksa pindah sekaligus. Tiap tahap dipakai dulu sampai stabil, baru lanjut ke tahap berikutnya.”
%20by%20%E2%80%9EPablo%20Stanley%E2%80%9D%2C%20licensed%20under%20%E2%80%9ECC0%201.0%E2%80%9D%20(https%3A%2F%2Fcreativecommons.org%2Fpublicdomain%2Fzero%2F1.0%2F)%3C%2Fdc%3Arights%3E%3C%2Frdf%3ADescription%3E%3C%2Frdf%3ARDF%3E%3C%2Fmetadata%3E%3Cmask%20id%3D%22viewboxMask%22%3E%3Crect%20width%3D%22704%22%20height%3D%22704%22%20rx%3D%220%22%20ry%3D%220%22%20x%3D%220%22%20y%3D%220%22%20fill%3D%22%23fff%22%20%2F%3E%3C%2Fmask%3E%3Cg%20mask%3D%22url(%23viewboxMask)%22%3E%3Cg%20fill-rule%3D%22evenodd%22%20clip-rule%3D%22evenodd%22%3E%3Cpath%20d%3D%22M705.3%201074a2351.1%202351.1%200%200%201-15.6-101c-1-7.7-2.5-16.4%202.7-22%207.3-8%2014-14.8%2014.8-26.2.8-10.7-2.8-22.4-5-32.8a809.4%20809.4%200%200%200-17.3-64.7c-6.6-21.7-13.9-43.2-21.3-64.6-6.9-20-13.5-40.3-22.5-59.5-17-36.5-46-63.5-81.6-81.6-9-4.5-27-20.5-36.3-24-8.5-3.4-8.5%206.3-16.9%202.6-6.7-2.9-13-6.7-16.7-13.2-4-7-14.3-16.9-15.9-25-3.3-17.4.3-32.2-12-45.3a90%2090%200%200%200-41.1-23.8c-33.7-9.3-78.5-2.8-98.8%2028.5-9.7%2014.9-13%2033-26.2%2045.1-11.4%2010.7-8.8%2018-23.6%2023.4-.9.3-23.6-4.5-24.4-4.2-16.2-3.5-31.7%206.2-46.5%2011.8a325.4%20325.4%200%200%200-63%2032.3%20399.2%20399.2%200%200%200-102.3%2098.5%20482.5%20482.5%200%200%200-76.4%20161c-1.7%206.4-3.5%2013-1.5%2019.4%201.7%205.3%205.4%209.2%209.8%2012.4%206%204.3%2018%207%2017.7%2015.7-.1%206.6-2.4%2013.5-3.5%2020-1.3%207.7-2.3%2015.5-3.4%2023.2-4.8%2035.4-8.6%2071-10.3%20106.6a920%20920%200%200%200-.5%20106c.1%202.3.8%204.5%202%206.2-1%20.4-1.2%202.4.1%202.7l2.7.5a12%2012%200%200%200%207%202.4l5.5.2c19.3%204%2038.6%207.9%2058.1%2010.8%2023.8%203.5%2047.6%206.3%2071.5%208.7%2049.2%204.8%2098%203.2%20147.1.6a1877%201877%200%200%201%20147.4-2c49.2%201.4%2098.4%203.5%20147.6%204.4%2055%201%20110-.5%20164.8-5%207.5-.5%2012.2-6.5%2010.7-14-8.9-44.7-19-89.1-27-134Z%22%20fill%3D%22%23ae5d29%22%2F%3E%3Cpath%20d%3D%22m201%20597.5%201.2-.4c14.5-5.7%2029.6-14.8%2045.4-11.4.5-.2%2010.8%201.9%2017.9%203.2l-6.7%207L247%20598c40.7%2067.1%2088.8%20100.7%20144.3%20100.7%2055.5%200%2097.7-33.6%20126.4-100.7l4-1c.4%200%201%20.2%201.5.4%209.3%203.6%2027.4%2019.6%2036.3%2024.1%2035.6%2018%2064.5%2045%2081.6%2081.6%208.7%2018.6%2015.2%2038%2021.8%2057.5l.7%202c7.4%2021.4%2014.7%2043%2021.3%2064.6%206.3%2020.4%2012%2041%2016.6%2061.8l.7%202.9c2.2%2010.4%205.8%2022%205%2032.8a29%2029%200%200%201-3%2010.7l-80.4%2029%2038.4%20261.3c-35.1%201.5-70.3%202-105.5%201.3-49.2-.9-98.4-3-147.6-4.3-47.7-1.2-95.3-.7-143%201.7l-12%20.6a946.3%20946.3%200%200%201-139.5-1l-3.1-.3v-38.3l16.3-212.9-83-15.6-81.3-39.5a21.7%2021.7%200%200%201-5.6-8.8c-1.9-6-.5-12%201-18l.5-1.3a492.8%20492.8%200%200%201%2076.4-161A399.3%20399.3%200%200%201%20138%20629.7c19.8-13%2040.9-23.9%2063-32.3Z%22%20fill%3D%22%23e279c7%22%2F%3E%3Cpath%20d%3D%22M232.2%20584.6c5.1-.3%2010.3.6%2015.4%201%20.4.1.6.8%200%20.9-9%201.9-18%204.5-26.9%207.1l-3.8%201.2c-10%203-19.8%206-29.6%2010-19.4%207.9-37.8%2018.5-54.8%2030.8C67.2%20682.8%2020%20754.3-9.9%20828.3a526%20526%200%200%200-24.3%2077c-.4%201.6-2%205.4-1%207%20.7%201.3%203.6%202.1%205%202.9l4.5%202.3%2025.2%2012.9%202.3%201.1c38%2018.6%2078.4%2034.4%20121%2035.5l.4-3.7a342%20342%200%200%201%209.9-60c.3-1%201.6-.6%201.7.3%203%2023.1%202%2046.4%201%2069.7-1.8%2041-4.3%2082.2-6.5%20123.3-1.2%2020.6-2.6%2041-3.9%2061.7-1.3%2020.5-1.7%2041.6-4.7%2062-.6%204.6-6%207-10%206.6-4.4-.5-7.9-4.5-8-9%200-11.9%201.5-24%202.4-35.8l2.5-33.8c3.1-41.1%206.8-82.2%2010.2-123.3a4771%204771%200%200%201%203.8-43.7C76.4%20979.8%2034.2%20963-6.1%20943.5c-.6%2013.2-2%2026.5-3.4%2039.6-3.8%2036.8-7.1%2073.6-9.6%20110.5a2254.2%202254.2%200%200%200-4.2%2092.7l-.2%207c0%204.4-.5%208.5-4.3%2011.7-3.7%203.3-8.9%203.5-12.6%200-5-4.6-4.2-10.9-4-17.1a1675.6%201675.6%200%200%201%201.8-47.2%201321%201321%200%200%201%2010.5-109.5l2-14c3.5-26%207.5-52.7%2015.5-77.9-3.1-1.5-6.2-3-9.3-4.7-5.5-2.7-11.2-5.4-16.6-8.4-4.2-2.5-7.9-5.8-9-10.8-1.4-5.5.6-11.5%202-16.9v-.4a502%20502%200%200%201%2026.6-80%20523.2%20523.2%200%200%201%2067.8-117%20353.8%20353.8%200%200%201%2088.7-83.3%20239%20239%200%200%201%2053.8-25.7%20142.6%20142.6%200%200%201%2042.8-7.5Zm90.1-66c6-6.5%2018.1.2%2015.2%208.8a108.2%20108.2%200%200%201-34.7%2052A79.4%2079.4%200%200%201%20247%20598l1.7%202.4a321.1%20321.1%200%200%200%2046.1%2052.6c36%2031.2%2084.8%2048%20132%2036%2037.1-9.4%2069.8-38.8%2079.4-76.2-1.3.6-3%20.9-4.8.5-7.7-1.7-15.3-9.8-20.3-15.6-5.3-6.3-9.5-13-12.6-20.7-5.6-14-7.4-32.1.3-45.7%201-1.7%203-.7%203.3%201l.3%202.5c1.5%2012.7%203.3%2025%209.3%2036.6a76%2076%200%200%200%2018.2%2023.1c2.6%202%205.8%203.6%208.1%206l.5.4c.6-5%204.1-7.3%207.6-7.2%203.3.2%207.3%201.6%208.8%202.3l.1.1a341%20341%200%200%201%2065.1%2042%20259%20259%200%200%201%2088.4%20129c7.5%2025.3%2011.8%2051.4%2016.3%2077.4l2.8%2016c4.2%2023.9%208.9%2048.4%2018.4%2070.7%202.5%205.7.6%2011.1-5.5%2013.4A1493%201493%200%200%201%20688%20953c3.7%2016%206%2032.5%208.7%2048.5%206%2034.1%2013.2%2068%2019.4%20102%203.2%2017.5%206.1%2035%209.3%2052.3l4.7%2025.2%202.4%2013.6.1.7c.5%202.4%201%204.9.4%207.3-.8%202.7-2.9%204.6-4.8%206.6-1.6%201.6-3.8%201.6-5.7.7l-.7-.3c-3.4-1.6-6-3.2-7.3-7-.7-2.5-1-5.2-1.5-7.7a3535.6%203535.6%200%200%201-7.8-43.6l-1.6-9.1c-5.2-31.4-10.2-62.9-12.8-94.5-1-14-2.3-28.1-3.5-42.2l-.9-10.5c-1.1-13.3-2.5-27-2.7-40.5l-4.5%201.6L657%20964c-5.5%202-12.5%206-18.4%205.2-2.9-.3-5-1.2-6.8-2.9%202%2028.8%204.8%2057.4%208.5%2086a1965.7%201965.7%200%200%200%2022%20135c.6%203.2%201.4%206.4%201.9%209.6.5%203.7-.5%205.9-2.5%209-1.7%202.4-5%203.7-7.8%202-3.6-2.3-5.5-4.3-6.5-8.4-1-3.7-1.6-7.6-2.3-11.4a1654.2%201654.2%200%200%201-11.4-65.2c-7.8-52-12.7-104.4-15.2-156.8a1388%201388%200%200%201-1.4-77.8c0-13.3.5-26.6%201.4-39.9%201-13.4%203-26.5%204.8-39.8%200-.5.7-.5.7%200%20.8%2014.9%202.1%2029.8%202.8%2044.7.6%2014.3.9%2028.5%201.4%2042.8.6%2018.7%201.5%2037.5%202.7%2056.2a9.6%209.6%200%200%201%208.5-3.1c4.7-1%209.7-3.4%2014.1-5l16.8-5.5%2026.4-8.7a679%20679%200%200%201-18-80.8l-2-12.3c-4-24.2-8.5-48.5-15.8-72a229.8%20229.8%200%200%200-34.8-68.2%20370.2%20370.2%200%200%200-52.7-55.3C557%20627%20539.7%20614%20523%20600c.1.9.2%202%200%203-3.5%2025.9-17%2050-35.8%2067.9-37.7%2036-93.6%2043.4-142%2026.5-46.7-16.3-88-55-102.6-102.8-.3-.8.8-1%201.3-.5l2.4%203.3c0-.4.2-.9.7-1a129%20129%200%200%200%2046.6-29.2%20100.2%20100.2%200%200%200%2021.3-33.3l.4-1c1.7-5%203.2-10.2%207-14.2Z%22%20fill%3D%22%23000%22%2F%3E%3C%2Fg%3E%3Cg%20transform%3D%22matrix(.99789%200%200%201%20156%2062)%22%3E%3Cg%20fill-rule%3D%22evenodd%22%20clip-rule%3D%22evenodd%22%3E%3Cpath%20d%3D%22M242%2075.3c56.8%200%20115.6%2044%20136.4%2072%2024%2032.5%2043%20188.4%2034.1%20241.3-8.9%2053-53.1%20110.6-130%20110.6-76.7%200-123.5-9.5-125.3-23.2-2-13.8-50.7-90.2-50.7-90.2s-49.9-14-50-47.6c-.3-33.5%2026.7-45.7%2026.7-45.7s-9.6-132.3%2014.5-166.7C122%2091.3%20185.3%2075.3%20242%2075.3Z%22%20fill%3D%22%23ae5d29%22%2F%3E%3Cpath%20d%3D%22M213.1%2062h1c62.9.4%20126.8%2029.3%20164.1%2079.8l1.2%201.6%201.4%202.2c1.6%202.8%203.4%205.4%204.8%208.2%201.2%202.4%202%205%202.8%207.6l.3.8a229%20229%200%200%201%205.8%2019.4A1129.6%201129.6%200%200%201%20420%20360.4l.5%209.4c.6%209.8%201%2019.6%200%2029.4a99.5%2099.5%200%200%201-9.6%2032.3%20128.2%20128.2%200%200%201-17.2%2026.4%2059.5%2059.5%200%200%201-12%2011.7c-3.8%202.6-8.2%204.2-12.4%205.8a88.3%2088.3%200%200%201-24.2%2016.2%20143.7%20143.7%200%200%201-45%2012.4c-16%201.9-32%201.4-47.7-1.3-15-2.6-31.2-9.2-40.5-22-.8-1%20.7-2%201.7-1.6a156.4%20156.4%200%200%200%20126%20.3c10.6-5%2019.5-12.1%2029-18.7%201.8-2.4%203.7-4.8%205.8-7l3.3-3.5a106.3%20106.3%200%200%200%2023.3-37.4c7.2-20.4%205.3-42.6%204-63.9l-.1-1.8a934.5%20934.5%200%200%200-17.7-135.6l-6.9-33c-1.1-5.7-2-11.5-2.8-17.2-.5-3.5-.5-7-.5-10.3l-.3.4c.3.9%200%202-.8%202.5-3.3%201.9-7.2%201.2-11%201.2h-86.5c-32.5-.2-65.7%201.1-98.1-2l-2.5-.2-39.1-4.7h-.3c-14.2-1.7-28.2-4.1-42-7.8%204.4%201.8%208.8%204.3%2013.3%206.1%205.8%202.4%2011.7%204.5%2017.6%206.5%2012.2%204%2024.4%208%2036.5%2012.3%203.5%201.2%2011.4%2031%2013.4%2035.6v.2c1%202.2%202.4%204.7%201.6%207.3-1.7%205.7-10.7%2010-15.1%2013.2l-4.6%203.3-6%204.3c-2.5%201.8-4.8%203.1-8%202.1%202.7%2012.8%204%2054.3%204.5%2061.5.3%206.4%202.2%2014.5-.8%2020.2a4.6%204.6%200%200%201-4%202.4l-20.3-1.5c-1.8-.2-3.5-1.2-4-3v-.1c-.2%200-.5%200-.7-.2l-1.1-1.1c-9-8-22.8-10-33.8-5.8a41.7%2041.7%200%200%200-16.4%2010.5c-4.5%205.3-5.5%2012.6-5.5%2019.3%200%2012.9%204.7%2026%2014.2%2034.9%208.7%208.2%2020%2010.6%2031.3%2013l1.2.2c2.6.5%203.5%204.4%201.5%206%205.2%205%209.7%2011.2%2014%2016.7%205.8%207.5%2011.4%2015.2%2016.8%2022.9l2.6%203.7c9.3%2013.3%2022.7%2031.5%2016.9%2048.1-.8%202.2-4%203-5.3.7-4.2-7.7-6.5-16.2-10.5-24-3.9-7.6-8.7-14.7-13.5-21.8l-2.8-4c-4.6-7-9.2-13.8-13.4-21l-3-4.8a109%20109%200%200%201-7.5-14.3c-13.6%203.3-28.5-4-38-13.8a60.7%2060.7%200%200%201-16.2-47.4%2037.1%2037.1%200%200%201%2012-25.8c-.3%200-.5-.3-.6-.5a97.5%2097.5%200%200%201-5.6-34%20298.8%20298.8%200%200%201%2012.2-97.2c9-30%2024.4-59.5%2049-79.7C144.5%2070%20179.7%2062%20213%2062ZM82.4%20325c3.8-1.8%209.5%201.2%2012.8%203.1l.3.2a45%2045%200%200%201%2019.9%2026c2%207-9.6%209.7-10.5%202.9a37.3%2037.3%200%200%200-5.7-15.3l-2%201c-2.5%201.5-3.9%204.2-7.2%203.8-2.5-.3-5-2-4.9-4.8.3-4.7%204-6.6%208.1-6.8l-1.7-1.6-.7-.5c-.7-.5-8.6-6-8.9-4.6%200%20.7-.7%201-1%20.6-1.6-1.7-.2-3.3%201.5-4Z%22%20fill%3D%22%23000%22%2F%3E%3C%2Fg%3E%3C%2Fg%3E%3Cg%20transform%3D%22translate(315%20248)%22%3E%3Cpath%20fill-rule%3D%22evenodd%22%20clip-rule%3D%22evenodd%22%20d%3D%22M171%20240.2a40.7%2040.7%200%200%201-22.7%200c-6.9-2-13.8-6.3-18.9-12.1a27.4%2027.4%200%200%201-7.2-18.2c0-.8.3-1.4.7-2a3.3%203.3%200%200%201%203.9-.8%20174.4%20174.4%200%200%200%203.7%204.3c6.1%207.7%2012.1%2013.4%2021.4%2015.4%205%201.2%2010.1.7%2014.8-1%205-1.8%209.4-5%2013-9.1a7%207%200%200%201%205.2-2.6c2%200%204.1%201%205.7%202.4a8.8%208.8%200%200%201%202.6%205.8c0%201.9-.5%203.8-2.2%205.6a44.3%2044.3%200%200%201-20%2012.3Zm-.2-95.8c7.6%204.6%2019%2015.3%2011%2026.6-9.6%2010-23.4-1.4-30.2-6.6-6.3-4-13.3%206.3-7.5%2011%2049%2036.3%2069-29.8%2030.5-36.4-4.2-.8-5.8%204-3.8%205.4Zm-70.6-20.2a8.4%208.4%200%200%200-8.5-.7%2027.5%2027.5%200%200%200-9.8%209.8c-2%203.4-3.5%207.4-3.2%2011.5%200%201-.3%201.6-.9%202.2-.4.4-1%20.7-1.8.8-.6%200-1.3%200-2-.2-1-.4-1.6-1-1.8-1.6a23.8%2023.8%200%200%201%201.2-17.6c3.2-7.6%209-14%2012.8-16a21.4%2021.4%200%200%201%2020.7-.1c5.5%203%209%208%2012.4%2013l2.2%203.2c1.6%202%201.7%204.1%201.1%205.9-.6%202-2.3%203.6-4.3%204.5-2%20.8-4.2%201-6.1%200-1.7-.6-3.2-2-4.1-4.3a23.1%2023.1%200%200%200-8-10.4Zm123.2%208.6c-1.6.9-3%201.1-4.8.6-1-.3-2-1-2.8-1.7a5.6%205.6%200%200%201-1.5-2.8c-.6-2.7-2-5.2-4.1-6.8a8.2%208.2%200%200%200-6.5-1.7c-2.7.4-5.3%202.2-7%204.2-.6.7-1%201.4-1.5%202.2-.9%201.4-1.7%202.8-3%203.8-.4.4-1%20.7-1.7.7l-.8-.1c-2.7-2.7-3.2-4.8-3.1-6.8%200-2%201-4.2%202.2-6.2%203.2-4.7%209.2-8.5%2013.2-9.4%205.6-1.2%2011%20.2%2015.5%203.3a22%2022%200%200%201%209%2013.7c.2%201.4%200%202.8-.4%204a5.6%205.6%200%200%201-2.7%203Zm-111-58.5c-3.3%203.2-7.3%203.7-11.2%204.1a53%2053%200%200%200-37%2020.4%2074.6%2074.6%200%200%200-3.2%204%2028%2028%200%200%201-1.5%202.7c-.5.9-.8%201.1-1%201.3l-1.3.2a2%202%200%200%201-1-.5c-1.7-1.5-2.2-3.8-2.2-6.3%200-3.9%201.5-8%202.8-10.7%203-6%207.2-12.3%2012.2-16.8%205.7-5.1%2012-9%2019.2-11.7a39%2039%200%200%201%2014.6-3c3.5.2%206.8%201.2%209.6%203.8A8.4%208.4%200%200%201%20115%2068c0%202.3-.8%204.6-2.5%206.3Zm117.8%2029.6c-.2.4-.5.6-.8.7a2%202%200%200%201-2-.3c-.4-.2-.6-.6-.7-1-2.2-9.7-6.4-16.9-15.6-21.5a66%2066%200%200%200-14.6-5l-4.4-.7c-4.8-.7-9.5-1.5-12.6-5.3a10.2%2010.2%200%200%201-2.2-8c.4-2.5%201.9-4.9%204.6-6.3%206.7-3.5%2015%200%2021.9%202.9l1.4.6A51%2051%200%200%201%20223%2071.8c4%204.2%207.7%2010.4%209.1%2016.8%201.3%205.3%201%2010.8-1.8%2015.3Z%22%20fill%3D%22%23000%22%2F%3E%3C%2Fg%3E%3Cg%20transform%3D%22translate(279%20400)%22%3E%3C%2Fg%3E%3Cg%20transform%3D%22translate(179%20343)%22%3E%3C%2Fg%3E%3Cg%20transform%3D%22translate(203%20303)%22%3E%3C%2Fg%3E%3C%2Fg%3E%3C%2Fsvg%3E)
Agus SantosoManajer Produksi PT Baja Presisi Mandala (tokoh fiktif)
